Capabilities

Mechanical Design

The mechinical design team with decades of experience in sensor and interface design for operation in some of the harshest environments. Working with our customer’s specifications, designs are modelled using a 3D CAD package and detailed drawings are created for manufacture. All work is reviewed for manfacturability and endurance tested to be sure it will survive the conditions it is designed to meet. 

Electronics Design

The electronics design team captures the technical requirements from the customer, creates the schematics, PCB layout and embedded software following standards and good practices to ensure signal integrity and EMC compliance. Circuits are simulated and prototypes manufactured.  All final assemblies are tested for both hardware and software functionality and reliability.

Manufacturing

All assembly is completed in house by experienced technicians with a high attention to detail and a passion for quality. Capabilities include IPC standard soldering, sub-assembly build, final unit assembly, harnessing and vacuum encapsulation.  

Prototyping

With all disciplines on site, it is possible to quickly assemble quality prototypes for in house verification testing and customer early type approval tests.

Testing

All manufactured products receive a passive burn-in and are functionally tested prior to despatch. Where required custom manufacturing fixtures and test equipment are designed in house to operate in conjunction with our precision test equipment.

Quality

All manufacturing is carried out against documented build processes and each stage recorded. Our Sage200c ERP system encompasses the complete end-to-end process enabling full batch traceability of all components and processes. The ESL quality system currently encompasses all of the key features of ISO9001 and full accreditation is being envisaged in 2022.